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Before transporting the landfill leachate to municipal wastewater treatment plant it has to be treated in a landfill leachate treatment plant, as it comprises high concentrations of ammonium. The elimination of ammonium load in the leachate is usually done by the combined processes of nitrification and denitrification with a specially adapted biocenosis in the activated sludge (AS). For each of the steps, specialized bacteria such as Nitrosomonas, Nitrobacter and Paracoccus are used to transfer the ammonia to gaseous nitrogen. The aim of this investigation was to find suitable process parameters for a complementary treatment of fermentation water from a biogas plant together with landfill leachate. The processed water of the biogas plant consists of a higher concentration of ammonium and carbon sources or easily degradable volatile fatty acids. It can save the usage of external carbon source (acetic acid) and additionally it could also compensate the missing volumes of leachate in times of low rain and low leachate flows. To maintain the high workload for the existing leachate treatment pilot plant (LTPP), a combined treatment of landfill leachate and process water is also of economic and of ecological interest. The long-term adaption process of the biocenosis needs to be done step-by-step. Innovative process monitoring is needed to prevent biocenosis collapse. In our study, we present our set-up, a closer look at the ongoing experiment and the long-term changes in the biocenosis.
Modern industrial biomass combustion plants are regulated by the power and/or combustion control. In this process, the implemented sensors collect the relevant measured data. The aim is to achieve ideal combustion with optimum efficiency and to minimize gas emissions. For this purpose, a group within the research project Metabolon developed new regulatory procedures in order to record the combustion process of a biomass combustion plant using a webcam. The recordings were evaluated automatically and were used for a better monitoring of the process. In addition, the webcam-based method aims, among other things, to provide private homes with a cost-effective variant as an alternative to industrial system solutions.
In der vorliegenden Arbeit wurde eine HPLC-Methode mit der dazugehörigen Probenvorbereitung entwickelt, welche es ermöglicht Essigsäure und Acrylsäure in komplexen Matrizes wie Deponiesickerwasser zu bestimmen. Hauptaugenmerk lag dabei auf der Matrixreduzierung, die bei 96 % lag. Die Wiederfindung der Analyten Essigsäure und Acrylsäure liegt bei der beschriebenen Methode bei ca. 100 %.
The whole site of the waste disposal centre Leppe in Lindlar has been modified by the project :metabolon into an authentic learning site for knowledge transfer. Addressing all age groups, the project offers insights into environmental knowledge and explains contexts of resources and material flows. The site conditions allow practical outlooks on future energy systems. Following the meta theme of “lifetime learning”, pupils and students are addressed by different modules, considering their individual learning levels.
Anaerobic Digestion of spent grains: Potential use in small-scale Biogas Digesters in Jos, Nigeria
(2014)
In order to ascertain biogas yield potential and applicability of spent grains (SG)1 in small-scale biogas production, laboratory batch fermentation was performed with various masses of dry and wet SG using sewage sludge (SS)2 and digested maize silage (DMs) 3 as inoculums. Different volumes of biogas and CH4 were measured with higher volumes observed for batch fermentation with DMs in com-parison to those produced by SS. Results from the study reveals minimum biogas yield of 118.10 L/kg
VS and maximum yields of 769.46 L/kg VS, which are indicative of the possible use of SG for domestic biogas production in Jos, Nigeria. The study established the fact that the use of both dry and wet SG results in the yield of a useful amount of biogas having 40 - 60 % CH4 content depending on the inoculum and amount of volatile solids present. Using the parameters of dry matter and volatile solids contents analysed for SG and DMs, it was estimated that a reactor volume of 6.47 m3 would be capable of meeting the daily cooking needs of rural households in Jos, Nigeria.
The electricity network is undergoing a change due to reducing costs for renewable energy sources. Subsidy programs for renewable energy sources are changing and the funding available is being reduced. This will have an impact on anaerobic digestion which in some cases may struggle financially. Overfeeding is one of the most common mechanisms of inhibition in the process, and by shifting to intermittent feeding for on-demand production, this change will provide more information about the digestion process and could be used to detect the beginning of inhibition due to overfeeding. This paper discusses the shift towards intermittent production and how this change can be used to monitor the anaerobic digestion process.
Messverfahren zur Erfassung der potenziellen Ökotoxizität in anaeroben und aeroben Abbauprozessen
(2014)
In der vorliegenden Ausarbeitung werden die etablierten Verfahren zur Bestimmung der Ökotoxizität erläutert, mit dem Ziel weitere Bioaktivitätsparameter zur Charakterisierung der biologischen Prozesse bei der Forschungsgemeinschaft :metabolon zu integrieren.
Die Erfassung der Toxizität beruht bei den vorgestellten Methoden auf der Messung der Lumineszenz, der Sauerstoffverbrauchsrate oder der Zellzahl. In Abhängigkeit von den Eigenschaften der Schadstoffe sowie der biologischen Betriebsbedingungen der Behandlungsstufen ist die Auswahl der bestmöglichen Methode erforderlich.
In this paper a closed-loop substrate feed control for agricultural biogas plants is proposed. In this case, multi-objective nonlinear model predictive control is used to control composition and amount of substrate feed to optimise the economic feasibility of a biogas plant whilst assuring process stability. The control algorithm relies on a detailed biogas plant simulation model using the Anaerobic
Digestion Model No. 1. The optimal control problem is solved using the state-of-the-art multi-objective optimization method SMS-EGO. Control performance is evaluated by means of a set point tracking problem in a noisy environment.
Results show, that the proposed control scheme is able to keep the produced electrical energy close to a set point with an RMSE of 0.9 %, thus maintaining optimal biogas plant operation.
Mit Einführung der Deponieverordnung 2005 endete die Deponierung nicht-inerter Stoffe und biologisch aktiver Spezies. Im Zuge ihrer Durchsetzung traten neue Behandlungsmöglichkeiten dieser Stoffströme in das Zentrum der Betrachtung. Zu diesen Behandlungsmethoden zählt die anaerobe biologische Behandlung. Sie findet vor allem bei stark organisch geprägten Stoffströmen mit hohen Wassergehalten Anwendung (Kaltschmitt et al. 2009). Im Zuge der anaeroben Behandlung werden organische Kohlenstoffverbindungen hauptsächlich in CO2 und CH4 umgesetzt. Die anaerobe Behandlung reduziert so den organischen Anteil und das Volumen des Gärsubstrates. Im Gegenzug steigt der Wasseranteil des Gärsubstrates durch die Freisetzung von Zellwasser an. Verbindungen aus Phosphor und Stickstoff verbleiben im Gärsubstrat und machen es damit zu einem geeigneten Düngemittel für die Landwirt-schaft (Möller et al. 2009). Das Material unterliegt der Düngemittelverordnung, durch welche sowohl die Ausbringung als auch die Ansprüche an dessen Beschaffenheit geregelt werden. Um den anfallenden Gärrest für die Landwirtschaft nutzen zu können, muss daher eine Möglichkeit zur mittelfristigen Lagerung geschaffen werden (Raussen et al. 2008). Über das Verhalten im Zeitraum dieser Lagerung gibt es bisher nur wenige Untersuchungen. Grund hierfür ist vor allem die hohe Diversität des Presswassers. Dessen Eigenschaften werden durch die Betriebsparameter der Biogasanlage bestimmt und unterscheiden sich so deutlich von Anlage zu Anlage.
Die hier dargestellten Arbeiten sind Teil eines Forschungsvorhabens zur Untersuchung des Lagerungsverhaltens von Presswasser aus der Vergärungs- und Kompostierungsanlage Leppe. Diese verfügt über zwei Lagerungsbehälter mit einem Fassungsvermögen von je 3.500 m³. Bereits im Zuge der Planung wurde ein anaerober und aerober Betrieb vorgesehen. Neben den drei Rührwerken, mit denen die Durchmischung des Presswassers gewährleistet wird, sind zwei Injektionsbelüfter installiert.
Ziel der Untersuchungen war es, eine Datengrundlage zu schaffen, aufgrund derer über die Betriebsweise der Presswasserspeicher entschieden werden kann.
Für einen aktiven Gewässerschutz ist es sinnvoll,
Immissionen aus Kläranlagen und Kanalsystemen
in einem Gesamtkonzept zu betrachten und somit
das Abwasserabflusssystem ganzheitlich zu bewirtschaften.
Schließlich belasten diese Einleitungen
die Gewässer sowohl in hydraulischer wie auch in
stofflicher Hinsicht.
Die gewonnenen Erfahrungen aus fünfjähriger Forschungsarbeit
stellen die Grundlage für einen erfolgreichen
Technologietransfer auf weitere Kanal und
Kläranlagen-Systeme dar. Dies ist ein wesentliches
Ziel des wissenschaftlichen Netzwerkes, das
im Rahmen von :metabolon aufgebaut wird.
Der vorliegende Bericht ist ein ökonomischer Vergleich
verschiedener Varianten der Überschussschlamm
(ÜSS)-Verwertung der Sickerwasseranlage
auf der Deponie des Entsorgungszentrums Leppe
mit dem aktuellen Entsorgungsweg. Als Vergleichsparameter
werden die Jahresvollkosten herangezogen.
Der derzeitige Entsorgungsweg über die kommunale
Kläranlage wird hierbei als Basisvariante
betrachtet und mit alternativen Behandlungs- und
Verwertungsmöglichkeiten verglichen. Hierbei werden
verschiedene Varianten mit unterschiedlichen
Ausführungen der Komponenten Lagerung, Entwässerung,
Trocknung, Transport und Verbrennung
gegenübergestellt.
The introduction of Feed-in tariffs in the German Renewable Energy Act (EEG) fuelled the growth of anaerobic digestion (AD) industry making Germany the country with highest number of operational AD plants. However, the rapid expansion of AD industry resulted in some unwanted side-effects such as food vs fuel debate, increased prices for electricity and the temporal mismatch between supply and demand of electricity grid. Subsequent amendments in EEG has tried to address some of these issues by reduction in Feed-in tariffs, introduction of a cap on cereal based feedstocks and providing premium for energy production in accordance with market demand. Furthermore, the Feed-in tariffs which were introduced for 20 years are soon going to expire. The changes in legal and political discourse is soon going to introduce some new challanges to the AD industry. This paper has discussed some of these challanges and their potential solutions.
Mit Hilfe der Inline-ATR-FTIR-Spektroskopie im mittelinfraroten (MIR) Spektralbereich lassen sich gleich mehrere Prozessparameter für Biogasanlagen in Echtzeit und ohne Probenahme verfolgen. Die gemessenen Absorptionsspektren geben simultan Aufschluss über den Gehalt an flüchtigen organischen Säuren (FOS), die alkalische Pufferkapazität (TAC) und die Ammoniumstickstoff-Konzentration (NH4-N).
Dabei können unter Verwendung intelligenter Datenanalyseverfahren, wie z.B. Partial Least Squares (PLS), Regression oder Support Vector Regression (SVR) sowie in kontrollierter Laborumgebung, Vorhersagefehler (RMSECV) von 0.372 g/l (FOS: R2=0.971), 0.336 g/l (TAC: R2=0.996) und 0.171 g/l (NH4-N: R2=0.992) im Falle der PLS, bzw. 0.386, 0.259 und 0.110 g/l für die SVR erreicht werden.
Erste Inline-Messungen in einer Biomüllvergärungsanlage zeigen, dass die erwarteten Absorptionsbanden auch im Prozessbetrieb wiedergefunden werden können. Sie unterliegen jedoch einem ausgeprägten Temperatureinfluss, der bei der Quantifizierung dieser Prozessdaten berücksichtigt werden muss. Weiterführende Untersuchungen sind notwendig, um die Inline-Tauglichkeit des Messsystems unter Beweis zu stellen.
Die Messung des Chemischen Sauerstoffbedarfs (CSB) im Zulauf von Kläranlagen ist von zentraler Bedeutung für die Optimierung und Regelung der Abbauprozesse der Nitrifikation und Denitrifikation. Allerdings ist die Messung des CSB bislang sehr zeitaufwändig und kostenintensiv, da 24-Stunden Mischproben im Labor nasschemisch analysiert werden müssen.
Online-Messtechnik in Form von spektroskopischen Messgeräten (10.000 ̶ 20.000 €) oder nass-chemischen Online-Analysatoren (> = 50.000 €) sind insbesondere für kleine und mittlere Kläranlagen aus Kostengründen keine Alternative.
Eine extrem kostengünstige Alternative ist der im Folgenden beschriebene Softsensor für CSB im Kläranlagenzulauf, der auf Basis von Standardmesstechnik im Zulauf von kleinen und mittleren kommunalen Kläranlagen sowie mit zusätzlicher Online-Messtechnik für Trübung sowie Ammonium- und Nitratstickstoff (NH4-N und NO3-N) die aktuelle CSB-Konzentration bestimmt. Zur Entwicklung des Softsensors werden Regressionsmethoden aus dem Bereich des Machine Learning eingesetzt. Die Ergebnisse einer Entwicklungs- und Testphase an der Kläranlage Rospe in Gummersbach zeigen, dass die Werte des Softsensors sehr gut mit den Originaldaten übereinstimmen. Die Korrelationswerte beim Vergleich mit CSB-Messungen liegen bei der Regression mit Support Vector Regression bei 0,98 mit einem RSME von 2,45 mg/l.
Pseudozyma antarctica Lipase B catalyzed esterification and transesterification in deep eutectic solvents (DES) was investigated in reaction systems with alcohols of different polarity. Coconut oil and crude biodiesel were deacidified successfully with non-immobilized CALBL and final acid values of 1.2 for biodiesel and 0.5 for coconut oil were obtained, while no esterification with ethanol was observed without DES. Water depletion of the lipid phase in the presence of water adsorbing DES causes this difference. Analysis of water contents revealed a 10 fold lower water content of the lipid phase in the presence of a second DES phase than in trials without utilization of DES. In contrast reactions of hydrophilic polyols are suppressed in the presence of DES. While the esterification of fructose and the transesterification with glycerol worked well in the polar solvent 2-methyl-2-butanol, almost no fructose esterification and a decreased transesterification with glycerol were observed in the presence of DES. Analysis of logP values of the substrates explains the substrate dependent differences in reactivity. The polar alcohols are probably bound strongly in the hydrogen-bonding network of the DES phase and are thus not available for lipase catalyzed reactions.
In the last few decades raw material molasses, used in large scale fermentations in the production of bioethanol, citric acid, (baker´s) yeast and yeast extracts, has become more and more expensive. That is why agro-industrial wastes have become an interesting alternative. They are being produced in large volumes every day and represent a serious environmental problem considering its high organic content. The present contribution aims to demonstrate how waste products of wine production can be employed as substrate in bioethanol production. Cultivation of yeast and bioethanol production on molasses and grape pomace extract was studied in flasks in laboratory scale. This work should be regarded as an example of integrated sustainability which demonstrates how the waste from one industrial process is used as feedstock for another.
The utilization of roadside-green-cuttings (grass) for anaerobic digestion increases provides an additional possible source of organic waste for use as a renewable energy source. Grass can be used as a substrate to increase biogas yield. Nevertheless, the anaerobic digestion of this kind of waste can be limited due to the fact that it could be contaminated with heavy metals, in particular from traffic emissions and industrial activity. For this reason the biogas production of grass from a busy road was assessed. Samples of roadside-grass were washed with an organosulphide, which is used for the removal of heavy metals from wastewater.
A comparison of the anaerobic digestion of washed and unwashed roadside grass was performed. Results showed that the anaerobic digestion of the unwashed grass was much more effective than the washed grass. A second experiment was carried out and co-fermentation of manure and farm-grass was prepared for anaerobic digestion. Lead was added in the concentrations 500, 1000 and 2000 mg Pb2+/kg. The results showed that the higher the lead concentration, the lower the inhibition of the biogas yield. The grass could be acting as phytoremediator for high lead concentrations. The grass could contain organic compounds, which can as-similate heavy metals.
Biogas, mit geringen Konzentrationen an Methan, entsteht unter anderem bei verschiedenen industriellen Prozessen. Wegen der Umweltschädlichkeit des Methans gilt es dessen Eintrag in die Umwelt zu vermeiden.
Das Ziel des vorgestellten Projektes war die Überprüfung eines umweltfreundlichen Verfahrens zur Reduzierung des Methans durch methanotrophe Bakterien. Die einzelnen Batchversuche liefen über 15 Stunden und zeigten eine starke Reduzierung des Methans von 18 auf 1 Vol.-%.
Comparative analysis of non-natural acceptor glucosylation with sucrase enzymes of family GH 70
(2019)
Mutan- and alternansucrase were analyzed for their non-natural glucosylation potential with catecholic compounds caffeic acid and nordihydroguaiaretic acid (NDGA) as well as with non-catecolic p-coumaric acid and umbellic acid. Mutansucrase accepted both catecholic substrates and high glucosylation yields of 92 % with caffeic acid and 81 % with NDGA were obtained. The enzyme showed a clear regio-preference for the catechol 4-OH, which corresponds to findings from our previous work with Leuconostoc and Weissella derived glucansucrases. The substrate spectrum of the alternansucrase was broader and all substrates were successfully glucosylated with a preference for the catechols. Interestingly alternansucrase possessed a different regio-specificity. With caffeic acid the 3-O-α-D-glucoside was the major product. A similar substrate spectrum and regioselectivity pattern was observed in previous glucansucrase screenings only with glucansucrase from strain Weissella beninensis DSM 22752. Therefore it may be concluded that the W. beninensis enzyme is an alternansucrase type enzyme as well.
This paper presents a series of flow and temperature measurements on the principal heat network of :metabolon in Lindlar, Germany. These measurements intend to show the behaviour of the system on specific production areas of :metabolon for future monitoring and optimisation purposes. Such measurements allow the analysis of the system’s heat flow through the network, which showed that losses exist, some areas. The results demonstrate successfully that the temperature and flow changes deserve more detailed and fixed monitoring in specific areas to help the user decide the optimum measuring point.
For use in a landfill, a laboratory reactor for safe and environmentally friendly biological utilization of low-concentration methane gas will be further developed. The current principle of denitrification-coupled aerobic methane oxidation will be replaced by methane oxidation under anaerobic conditions. Anaerobic methane oxidation offers the advantage that, in addition to methane, nitrate also undergoes biodegradation. Another advantage is that the oxygen content can be significantly lower. This reduces the risk of the formation of an explosive atmosphere in the reactor. Currently, the principle of anaerobic methane oxidation is known. However, organisms capable of doing so are not yet available as a pure culture. Therefore, several biomasses were probed for the ability of anaerobic methane oxidation. It was found that moor-heavy sediment, activated sludge from the leachate treatment plant and biomass from the local biogas plant oxidize methane after the natural carbon source (C source) was been removed.
Due to the worldwide shortage of petrochemical based resources, the usage of renewable bio-based raw materials for established and novel products becomes increasingly important.[1] Such bio-based resources are already used for the fabrication of a variety of products, e. g. paper, lubricants, detergents or cosmetics. In the future they are expected to emerge in many more applications in industry and household.[1]
A very promising approach relies on the use of glycolipids as a source of hydroxy-oleic acid.[2] Microbial glycolipids are produced for instance via fermentation from natural resources such as plant oils and sugar.[3] After fermentation complex product mixtures are obtained with the composition depending on the microorganism, substrate and fermentation time.[3] The successful use of microbial glycolipids and hydroxy-oleic acid (HOA) derived therefrom as bio-based intermediates requires reliable analytical methods as well as robust manufacturing processes for the synthesis and cleavage of bio-based molecules. In order to obtain hydroxy-oleic acids as bio-based intermediates, the acidic cleavage of microbial derived sophorolipid was investigated. In addition the implementation of HOA in polyurethane (PU) systems was explored.
In the degradation of ammonia (NH4+) to gaseous nitrogen (N2), the nitrification is one of the two reaction steps. The nitrification itself is divided in two steps and is performed by two different types of bacteria. Current literature has shown that there are types of bacteria, which have the genetic equipment to perform both steps in one bacteria. Nevertheless, in wastewater and landfill leachate treatment, ammonia-oxidizing organisms (AOO) and nitrite-oxidizing organisms (NOO) occur as a symbiosis. The intermediate of the two consecutive reaction steps (NO2-, nitrite) is toxic. For this reason, both steps are necessary for the two bacterial groups. To determine the ratio of AOO, NOO and heterotrophic bacteria (which use organic compounds as carbon and energy source) the oxygen uptake rate (OUR) with selective inhibition with N-allylthiourea (ATU) and azide is used. In the inflow of a pilot plant in one street a step by step increased amount of a process water out of a fermentation plant was added to the landfill leachate. For comparison, the other street was supplied only with landfill leachate with the same amount of nitrogen. As a result, comparable values for the different bacterial groups and reproducible results were measured and lead to a better understanding of the analysed nitrification sludge. Deeper understanding of the behavior of the different groups will result in a reduce risk of malfunctions and a more stable operation in the wastewater or landfill leachate treatment plant.
Aerobic microbial cultivations are industrially important group of processes and pose challenges for the reactor design. In particular, estimation of industrial scale conditions is difficult from laboratory and pilot scale data. Due to complex interaction of gas/liquid phase hydrodynamics, mass transfer parameters and microbial metabolism, both improvement of modelling tools and reactor design are desired. We present an approach to estimate growth conditions in industrial scale reactor by combining black-box metabolic models with CFD-model.
The reactor type used here is Outotec OKTOP9000®, which is used in the industrial hydrometallurgical processes at 900 m3 scale. It is adopted to a laboratory setting and compared to stirred tank reactor (STR) in gas dispersion, mass transfer and yeast cultivation experiments. In addition, a kinetic model for the yeast growth is developed based on literature sources and validated by the laboratory scale batch cultivations. This kinetic model is used along with CFD-model that is developed to describe the flow and mass transfer conditions in the industrial scale reactor.
The laboratory scale experiments show the feasibility of OKTOP9000® reactor when compared to STR, particularly with improved gas handling capacity. The modelling approach shows qualitatively similar behavior in the large scale simulations when compared to laboratory scale cultivations.
Die Regelung heutiger, industriell genutzter Biomasse-Feuerungsanlagen erfolgt meistens über fest eingestellte Parameter. Bei Veränderungen des Brennstoffs dienen visuelle Beobachtungen der Mitarbeiter als Basis der Neueinstellung dieser Parameter. Das Ziel der Forschung besteht in der Optimierung solcher Regelungen durch den Einsatz von Kamerasystemen in Kombination mit einer automatisierten Regelung, die auf Basis von Flammenbild-Analysen funktioniert. Ein solches System wäre auch unabhängig von der Art des Brennstoffs.
Online-measurement systems for agricultural and industrial AD plants – A review and practice test
(2014)
Online-measurement systems for AD plants in general are crucial to allow for detailed and comprehensive process monitoring and provide a basis for the development and practical application of process optimisation and control strategies.
Nevertheless, the online measurement of key process variables such as Volatile Fatty Acids (VFA) and Total Alkalinity (TA) has proven to be difficult due to extreme process conditions. High Total Solids (TS) concentrations and extraneous material often damage the sensors or have a strong negative impact on measurement quality and long-term behaviour.
Consequently, there is a need for new robust and accurate online-measurement systems.
The purpose of this paper is to give an overview of existing online-measurement systems, to present the current state of research and to show the results of practice tests at an agricultural and industrial AD plant. It becomes obvious that a broad variety of measurement solutions have been developed over the past few years, but that the main problem is the upscaling from lab-scale to practical application at full-scale AD plants. Results from the practice tests show that an online-measurement of pH, ORP, TS is possible.
The synthesis of 17-hydroxy-oleic acid based oligomeric esters was investigated with immobilized Pseudozyma antarctica Lipase B and hexanediol as co-substrate. The effects of different reaction parameters on velocity and product composition at equilibrium conditions were analyzed. The synthesis of oleic acid esters was used as a reference system for initial evaluation of reaction parameters. The reaction with oleic acid and hexanediol was fastest at an enzyme concentration of 5% at 60 °C and high conversions of > 90 % were achieved in non-polar solvents in the presence of molecular sieves. In heptane an oleic acid conversion of 96 % was reached with a final diester to monoester ratio of > 4:1. In syntheses trials with 17-hydroxy-oleic acid the formation of oligomers was verified with GPC, however; conversion was generally lower than with oleic acid. Removal of hydroxyl fatty acid monomers and dimers and the formation ester functionalities could be verified by GC analysis. An increase of the degree of oligomerization was observed simultaneously by GPC analysis. The number-average molecular weight was around 1400 in the best trials corresponding to a degree of oligomerization of around 4 units of hydroxyl-fatty acid attached to a hexanediol core. Though transformations were not complete, the final oligomer size was in the lower range of polyester diols used for polyurethane manufacturing.