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The utilization of roadside-green-cuttings (grass) for anaerobic digestion increases provides an additional possible source of organic waste for use as a renewable energy source. Grass can be used as a substrate to increase biogas yield. Nevertheless, the anaerobic digestion of this kind of waste can be limited due to the fact that it could be contaminated with heavy metals, in particular from traffic emissions and industrial activity. For this reason the biogas production of grass from a busy road was assessed. Samples of roadside-grass were washed with an organosulphide, which is used for the removal of heavy metals from wastewater.
A comparison of the anaerobic digestion of washed and unwashed roadside grass was performed. Results showed that the anaerobic digestion of the unwashed grass was much more effective than the washed grass. A second experiment was carried out and co-fermentation of manure and farm-grass was prepared for anaerobic digestion. Lead was added in the concentrations 500, 1000 and 2000 mg Pb2+/kg. The results showed that the higher the lead concentration, the lower the inhibition of the biogas yield. The grass could be acting as phytoremediator for high lead concentrations. The grass could contain organic compounds, which can as-similate heavy metals.
In this paper a closed-loop substrate feed control for agricultural biogas plants is proposed. In this case, multi-objective nonlinear model predictive control is used to control composition and amount of substrate feed to optimise the economic feasibility of a biogas plant whilst assuring process stability. The control algorithm relies on a detailed biogas plant simulation model using the Anaerobic
Digestion Model No. 1. The optimal control problem is solved using the state-of-the-art multi-objective optimization method SMS-EGO. Control performance is evaluated by means of a set point tracking problem in a noisy environment.
Results show, that the proposed control scheme is able to keep the produced electrical energy close to a set point with an RMSE of 0.9 %, thus maintaining optimal biogas plant operation.
Online-measurement systems for agricultural and industrial AD plants – A review and practice test
(2014)
Online-measurement systems for AD plants in general are crucial to allow for detailed and comprehensive process monitoring and provide a basis for the development and practical application of process optimisation and control strategies.
Nevertheless, the online measurement of key process variables such as Volatile Fatty Acids (VFA) and Total Alkalinity (TA) has proven to be difficult due to extreme process conditions. High Total Solids (TS) concentrations and extraneous material often damage the sensors or have a strong negative impact on measurement quality and long-term behaviour.
Consequently, there is a need for new robust and accurate online-measurement systems.
The purpose of this paper is to give an overview of existing online-measurement systems, to present the current state of research and to show the results of practice tests at an agricultural and industrial AD plant. It becomes obvious that a broad variety of measurement solutions have been developed over the past few years, but that the main problem is the upscaling from lab-scale to practical application at full-scale AD plants. Results from the practice tests show that an online-measurement of pH, ORP, TS is possible.
Anaerobic Digestion of spent grains: Potential use in small-scale Biogas Digesters in Jos, Nigeria
(2014)
In order to ascertain biogas yield potential and applicability of spent grains (SG)1 in small-scale biogas production, laboratory batch fermentation was performed with various masses of dry and wet SG using sewage sludge (SS)2 and digested maize silage (DMs) 3 as inoculums. Different volumes of biogas and CH4 were measured with higher volumes observed for batch fermentation with DMs in com-parison to those produced by SS. Results from the study reveals minimum biogas yield of 118.10 L/kg
VS and maximum yields of 769.46 L/kg VS, which are indicative of the possible use of SG for domestic biogas production in Jos, Nigeria. The study established the fact that the use of both dry and wet SG results in the yield of a useful amount of biogas having 40 - 60 % CH4 content depending on the inoculum and amount of volatile solids present. Using the parameters of dry matter and volatile solids contents analysed for SG and DMs, it was estimated that a reactor volume of 6.47 m3 would be capable of meeting the daily cooking needs of rural households in Jos, Nigeria.
This paper presents a series of flow and temperature measurements on the principal heat network of :metabolon in Lindlar, Germany. These measurements intend to show the behaviour of the system on specific production areas of :metabolon for future monitoring and optimisation purposes. Such measurements allow the analysis of the system’s heat flow through the network, which showed that losses exist, some areas. The results demonstrate successfully that the temperature and flow changes deserve more detailed and fixed monitoring in specific areas to help the user decide the optimum measuring point.
The whole site of the waste disposal centre Leppe in Lindlar has been modified by the project :metabolon into an authentic learning site for knowledge transfer. Addressing all age groups, the project offers insights into environmental knowledge and explains contexts of resources and material flows. The site conditions allow practical outlooks on future energy systems. Following the meta theme of “lifetime learning”, pupils and students are addressed by different modules, considering their individual learning levels.
Aerobic microbial cultivations are industrially important group of processes and pose challenges for the reactor design. In particular, estimation of industrial scale conditions is difficult from laboratory and pilot scale data. Due to complex interaction of gas/liquid phase hydrodynamics, mass transfer parameters and microbial metabolism, both improvement of modelling tools and reactor design are desired. We present an approach to estimate growth conditions in industrial scale reactor by combining black-box metabolic models with CFD-model.
The reactor type used here is Outotec OKTOP9000®, which is used in the industrial hydrometallurgical processes at 900 m3 scale. It is adopted to a laboratory setting and compared to stirred tank reactor (STR) in gas dispersion, mass transfer and yeast cultivation experiments. In addition, a kinetic model for the yeast growth is developed based on literature sources and validated by the laboratory scale batch cultivations. This kinetic model is used along with CFD-model that is developed to describe the flow and mass transfer conditions in the industrial scale reactor.
The laboratory scale experiments show the feasibility of OKTOP9000® reactor when compared to STR, particularly with improved gas handling capacity. The modelling approach shows qualitatively similar behavior in the large scale simulations when compared to laboratory scale cultivations.
Due to the worldwide shortage of petrochemical based resources, the usage of renewable bio-based raw materials for established and novel products becomes increasingly important.[1] Such bio-based resources are already used for the fabrication of a variety of products, e. g. paper, lubricants, detergents or cosmetics. In the future they are expected to emerge in many more applications in industry and household.[1]
A very promising approach relies on the use of glycolipids as a source of hydroxy-oleic acid.[2] Microbial glycolipids are produced for instance via fermentation from natural resources such as plant oils and sugar.[3] After fermentation complex product mixtures are obtained with the composition depending on the microorganism, substrate and fermentation time.[3] The successful use of microbial glycolipids and hydroxy-oleic acid (HOA) derived therefrom as bio-based intermediates requires reliable analytical methods as well as robust manufacturing processes for the synthesis and cleavage of bio-based molecules. In order to obtain hydroxy-oleic acids as bio-based intermediates, the acidic cleavage of microbial derived sophorolipid was investigated. In addition the implementation of HOA in polyurethane (PU) systems was explored.
The introduction of Feed-in tariffs in the German Renewable Energy Act (EEG) fuelled the growth of anaerobic digestion (AD) industry making Germany the country with highest number of operational AD plants. However, the rapid expansion of AD industry resulted in some unwanted side-effects such as food vs fuel debate, increased prices for electricity and the temporal mismatch between supply and demand of electricity grid. Subsequent amendments in EEG has tried to address some of these issues by reduction in Feed-in tariffs, introduction of a cap on cereal based feedstocks and providing premium for energy production in accordance with market demand. Furthermore, the Feed-in tariffs which were introduced for 20 years are soon going to expire. The changes in legal and political discourse is soon going to introduce some new challanges to the AD industry. This paper has discussed some of these challanges and their potential solutions.
In the last few decades raw material molasses, used in large scale fermentations in the production of bioethanol, citric acid, (baker´s) yeast and yeast extracts, has become more and more expensive. That is why agro-industrial wastes have become an interesting alternative. They are being produced in large volumes every day and represent a serious environmental problem considering its high organic content. The present contribution aims to demonstrate how waste products of wine production can be employed as substrate in bioethanol production. Cultivation of yeast and bioethanol production on molasses and grape pomace extract was studied in flasks in laboratory scale. This work should be regarded as an example of integrated sustainability which demonstrates how the waste from one industrial process is used as feedstock for another.